Solution Description

Merchandise Description

Girth Gears: Rotary kiln Girth Gear,ball mill Girth Gear

Girth Gears offered uncover extensive application in various business sectors such as in sponge iron plants, steel & cement sector, mining sector, wind mills as effectively as in other industry sectors. These are manufactured accessible in module selection of ten Module to 70 Module and in bare minimum diameters of 100 mm to 15000 mm. More, these comprise greatest excess weight of 70 MT solitary pieces. Here the range of hardened & floor equipment bins/gears comprise Worm gear boxes, Helical / Double helical gears/gearboxes, Helical-Bevel gearboxes, Planetary Gearboxes and other people.

ZTIC Gear Cutting Equipment consist of:

Ø16m CNC Hobbing MachineØ12m Gear Chopping Equipment (Switzerland)Ø10m Hobbing Machine (Germany)Ø4m CNC Large Velocity Hobbing Device (Germany)Ø1.6m Horizontal CHC Hobbing Equipment (Germany)Ø5m CNC Profile Equipment Grinding Device (Germany)Ø2.8m CNC Profile Equipment Grinding Equipment (Germany)Ø1.25m CNC Profile Gear Grinding Machine (Germany)Ø1m CNC Profile Equipment Grinding Equipment (Germany)Ø0.8m CNC Profile Equipment Grinding Device (Germany)Computerized positioner

Module Range:  10 Module to 70 Module.

Diameter : Min 100 mm to16000 mm.

Weight : Max 120 MT one piece.

Hardened & Floor Gear Packing containers/Gears:

Worm equipment boxesHelical / Double helical gears/gearboxesHelical-Bevel gearboxesPlanetary GearboxesHardened & Ground Helical- CZPT & Spiral-bevels gears/gearboxes.Rack & Pinions

Scores:

Min 3 hp to  Max 1400 hpSplash / Forced lubrication type

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With far more than a thousand girth gears bought above the world CZPT Gear is a leading supplier in the cement and mineral market. And as member of AGMA (American Gear Makers Association), we do actively get element in defining the common for equipment ranking calculations and support aspects. 

We provide girth gears in 3 distinct types

Fabricated steel
– forged ring
– rolled plate

Forged steel 

Ductile (Nodular) solid iron  

Fabricated gears turned a lot more widespread in the previous and are built with forged metal gear rim resources and electro welded body structure. The rings are created from a complete block of higher resistance alloy steel. Soon after the rough machining of the ring, we carry out hardening and tempering warmth remedy in order to improve the mechanical attribute and consequently its pertinent overall performance.  

Avantages of fabricated girth gears

The cast material framework excludes the threat of inclusions

Framework flaws like fuel holes, CZPT shrinkage, pin holes, hot tears, sand and slag inclusions are prevented

Hence, fix welding of the physique construction and e.g. grinding of toothed locations is not needed.

The fabricated production process excludes the require for styles and risers

Rim content has higher hardness and greater strength than the substance utilized for the fundamental construction (i.e. world wide web, gussets)

These features will reduce the lead time and costs. Fabricated manufacturing ensures a quickly delivery.

This is specially helpful in an crisis circumstance, the place the current gear rim is struggling from damage   

Features

Exterior teeth 
Greatest diameter: 16000 mm 
Toothed encounter width: 1700 mm 
Highest module: forty five by hob 
Maximum module: sixty five equipment finishing cutter

Inner teeth 
Highest Diameter: 6500 mm 
Highest module: 25.4 
Toothed confront width: 400 mm

Forging content process 
Forging 
Final rolling 
Furnace cooling 
Management on production 
Drinking water quenching 
Hardness testing 
Rough machining 
Ultrasonic testing and dimensional inspection 
Final inspection certification

Specifications/Certificates 
UNI EN ISO 
AWS 
ASTM 
ASME 
DIN 
Applications 
Our girth gears are used in the cement and minerals industries: 
Various kinds of horizontal mills 
Rotary dryers 
Rotary kilns 
Any other huge gear ring software

Positive aspects

One particular SourceOriginal Gear Manufacture (OEM) Technical DrawingsGearing technological expertise for kilns and grinding millsState of the artwork manufacturing amenities and qualityGlobal sales and service supportRotary  Kiln Girth Gears

We are foremost supplier the Kiln Girth Gears for the various vegetation as listed underneath.

Sponge Iron Plants  50TPD 100TPD 300TPD350TPD,500TPD,1000TPDCement vegetation as for each client requirementGears for phosphate mines, Alumina plant, kaolin-bentonite

Equipment Slicing Potential:

100mm diameter to 16000mm diameter10Module to 70Module

The Kiln girth gears are available mostly in bi-element, 4 parts, 8 elements or multi segments as per the prerequisite and suitability with the application of equipment.

In the field of grinding mill factors, We supply mill heads,feed inlet,grinding roller,cement kiln using ring, casting gears, shaft block .Also we source mill shell of welding constructions and fabrications.

Top quality assurance files
The following studies are to be submitted to Good quality Assurance:
a. Chemistry report
b. Physical report
c. Heat treatment method paperwork
CITIC HMC  Q/HM 973.2-2007
Specification for Metal Castings for Grinding Mills
one five
d. Ultrasonic inspection report (before and soon after repairs)
e. Magnetic particle inspection report (ahead of and right after repairs)
f. Dimensional report
g. Weld mend maps
h. Weld processes and Procedure qualification file
i. Welder qualification
j. Nondestructive tests inspector qualification

 

The complex requirements of a huge CZPT Equipment ring:
1) is pretreated prior to normalizing surface hardening treatment method, the hardness ought to HB210 ~ 250 mechanical overall performance are the greatest energy Rb 690MPa, generate anxiety Rs 490MPa, elongation D5 11%, reduction of region W 25% , effect toughness Ak 30J tooth induction hardened, hardness HRC50 ~ fifty five efficient hardened layer depth 3 ~ 5mm.
2) general ultrasonic flaw detection, internal good quality must meet 2 specifications GB7233-87 normal requirements tooth and fillet magnetic particle inspection, good quality should satisfy 2 demands GB/T9444-88 standards.
three) Notice the casting is not rounded R5 ~ R10.
4) Tooth chamfer at each finishes and 1 45b.5) by 2 and a fifty percent ring equipment tooth width of each and every ring CZPT alongside the edge of a whole ring produced with substantial power bolts, merged with the tooth area need to be at the base heart.
2 massive ring equipment producing procedure
2.1 of rough
Steel casting blank is presented by CITIC Large CZPT Co., Ltd. Large Forging plant, run by GB11352-89 common specifies specifications for modeling in accordance to the casting approach, smelting, casting, hit bins, cleansing, dressing castings. Throughout inspection and acceptance by the drawings and Technical specifications for steel blank
Checks, in accordance JB/T6402-92 expectations issued right after acceptance
Down method.
two.2 roughing
Crossed by drawing and stay out allowance, alignment, relationship, processing equally inside of and outside the house the circle, combining experience milling, drilling and other processes.
2.3 Exploration injuries
General ultrasonic flaw detection, inner high quality should meet up with the 2 demands of GB7233-87 requirements.
two.4 normalizing pretreatment
Semi-ring pairs normalizing and tempering treatment method, give a excellent firm for subsequent surface hardening press drawings deformation of the 50 percent ring equipment inspection following heat therapy.
two.5 Machining
1st 2 and a 50 % ring is produced with substantial power bolts connecting the ring as a total, the all round procedure by drawing a circle Quannei Wai enamel and higher and reduce conclude, and then drawing and machining milling process requirements.
two.6 Elimination of processing pressure
The all round ring annealed to eradicate anxiety.
two.7 total ring floor hardening
IF along the alveolar tooth surface area induction hardening, hardness HRC50 ~ 55, effective hardened layer depth 3 ~ 5mm.
two.8 Ultimate inspection
1st, the detection frequency quenching, the hardness right after tempering ring gear cogging fulfills the demands of the drawings next, to detect whether the maximum outer diameter larger dimensions D6944 as the deformation 3mm, the mechanical correction essential until finally experienced Thirdly, tooth and fillet magnetic particle inspection, quality need to fulfill 2 requirements GB/T9444-88 normal needs Lastly, according to the drawings and technological demands for ultimate inspection.

Certifications

Business Profile

Our Benefits

FAQ

Q: Why we believe in HangZhou CZPT industries co., ltd:
A: 1. Far more than 30 years knowledge.
     2.We are the top expert supplier of mining equipment, building machinery, machines casting and forged      parts
     3. All goods attained ISO9901:2000 top quality administration certification and CE, ROHS certificates.
 
Q:Shipping and delivery time
A: parts lead time 1-2months, machines 2-3months.
 
Q:Payment conditions
A: Settle for payment type: T/T, L/C, Western union,Money.
thirty% deposit when signed contract. Complete payment paid just before shipping
 
Q: High quality guarantee?
A: guarantee time: 1 12 months for major equipment. If one thing improper we will offer the specialized guidance and uncover resolution right away. For people wearing elements we promise substantial good quality components for prolonged-phrase source.
 
Q: After revenue provider?
A: we can source technological CZPT for equipment operating test and areas maintenance if end person wants.
 

Following Income Support

ZTIC Large Industries is your company companion in the Soon after Market place.
ZTIC  CZPT to supply:
1.    ENGINEERED SPARES –  Style AND Manufacturing
two.    Huge Quantity Steel AND IRON CASTING FOUNDARIES
three.    Large Machine Store Capabilities
four.    Instruction PROGRAMMES
five.    PREVENTATIVE Upkeep Packages
6.    PREVETATIVE Upkeep Companies
seven.    Complete Routine maintenance Plans

 ZTIC’s Discipline Service Engineers are qualified particularly in the CITIC model team merchandise but are able of enterprise the servicing of other OEM brand names.
Our specialists are geared up with the most superior technological diagnostic gear available to trouble shoot your gear to optimise overall performance and minimise down time.
ZTIC also has an extensive ability in supplying all you consumable and electrical/ mechanical spare element needs.
 

 

As the most compact small precision gear method, worm equipment sets provide large reduction ratios in a very modest space. Worm gear sets transmit motion in between disjoint proper-angle shafts and offer the quietest, smoothest operating procedure of any equipment kind.