China supplier OEM Metal Carbon Steel/Stainless Steel/Aluminum Forging Bevel Gear with Machining supplier

Product Description

          HOT FORGING/COLD FORGING PART
1.Basic Info.

Model NO. OEM/ODM Standard GB
Certification CE, RoHS, ISO 9001:2008 Advantage Good Mechanical Properties,Save Cost
Process Hot Forging, Cold Forging Drawing Format Igs/ Dwg/Step/STP/Pdf
Quality Control Material, Size, Hardness, Surface Production Capability 500ton/Month
Samples Lead Time 15-20 Days Bulk Order Lead Time 30-35 Days, Depending on the quantity
Transport Package Cartons+Pallet/Wooden Case Specification As your drawing

Xihu (West Lake) Dis. is a professional supplier in China more than 15 years

Rich experience in design, engineering, and proudction help customer finish all kind of design.

Please kindly give us a chance to work together.

Welcome your drawings and Samples of the product you want to produce. You will receive the offer soon.

Product Parameters

 

Service

OEM ODM Forged

Material

Carbon steel, Stainless steel, Brass, Bronze

Application

Industry Machinery, Automotive, Electricity

 Process

Cold Forging, hot fording, die forging…

Heat treatment

Hardening, Quench+ Temper

Surface treatment

Zinc plating, Powder coating, Painting, Anodizing

Quality Control

PFMEA, PPAP, APQP, Control Plan, MSA

Machining tolerance

+/-0.05mm, ISO2768-mk

Certificate

ISO 9001

Testing facilities

Spectrometer, CMM, Callipers, micrometer, projector Load test machine, Hardness tester, roughmeter

Detailed Photos

Installation Instructions

Forging Facility 

Quality inspection

Qc Inspection
Inspection Euqipment:
We have the chemical elements analysis centre and the mechanical testing centre
which include the following quality control measures:
Spectrographic analysis, magnaflux crack detection, ultrasonic detection, dynamic fatigue testing, hardness testing, proof and ultimate breaking strength test… TUV DIN EN ISO 9001: 2000 & ISO/TS16949 available

In order to ensure the quality of the orders,
our independent QC members to carry out strict inspection at each stage:
(1)Incoming material inspection
(2)Inspection of work-in-progress
(3)Finished product inspection
(4)Random warehouse inspections
All of our operations are strictly compliant with ISO 9001: 2008 guidelines We own automated casting lines, CNC machining, CMM inspection, spectrometers and MT testing equipment, X-ray. To benefit from our strong OEM/ODM capabilities and considerate services, contact us today. We will sincerely create and share success with all clients.

Packaging & Shipping

Packing and Delivery

Company Profile

FAQ

FAQS
1.How can I get the quotation?
Please give us your drawing,quantity,weight and material of the product.
2.If you don’t have the drawing,can you make drawing for me?
Yes,we are able to make the drawing of your sample duplicate the sample.
3.When can I get the sample and your main order time?
Sample time: 35-40 days after start to make mold. Order time: 35-40 days, the accurate time depends on product.
4.What is your payment method?
Tooling:100% T/T advanced Order time:50% deposit,50%to be paid before shipment.
5.Which kind of file format you can read?
PDF, IGS, DWG, STEP, MAX
6.What is your surface treatment?
Including: powder coating, sand blasting, painting, polishing, acid pickling, anodizing, enamel, zinc plating, hot-dip galvanizing, electrophoresis, chrome plating.
7.What is your way of packing?
Normally we pack goods according to customers’ requirements

 

Processing Object: Metal
Molding Style: Forging
Molding Technics: Forging
Application: Agricultural Machinery Parts
Material: Steel
Heat Treatment: Normalizing
Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

bevel gear

How do you install a bevel gear system?

Installing a bevel gear system involves several steps to ensure proper alignment, smooth operation, and efficient power transmission. Here’s a detailed explanation of how to install a bevel gear system:

  1. Preparation: Before installing the bevel gear system, gather all the necessary tools and equipment. Ensure that you have the correct bevel gears, shafts, bearings, and any additional components required for your specific application. Familiarize yourself with the system’s design, specifications, and installation instructions provided by the gear manufacturer.
  2. Clean and Inspect: Thoroughly clean all the components of the bevel gear system, including the gears, shafts, and bearings. Inspect them for any signs of damage, wear, or defects. Replace any damaged or worn-out parts to ensure optimal performance and longevity.
  3. Shaft Alignment: Proper alignment of the shafts is crucial for the bevel gear system’s performance. Ensure that the shafts are aligned accurately, both angularly and axially, as specified by the manufacturer. Misalignment can lead to premature wear, increased noise, and reduced efficiency. Use precision measurement tools, such as dial indicators, to achieve the required alignment.
  4. Bearing Installation: Install the bearings on the shafts according to the manufacturer’s instructions. Ensure that the bearings are securely fitted and properly lubricated. Proper bearing installation helps support the shafts, reduces friction, and ensures smooth rotation of the gears.
  5. Gear Meshing: Carefully position the bevel gears on the shafts, ensuring proper meshing between the teeth. The gear teeth should engage smoothly and evenly without any binding or excessive clearance. Achieving the correct gear meshing is crucial for efficient power transmission and to prevent premature wear or damage to the gears.
  6. Housing Assembly: Assemble the housing or casing that encloses the bevel gear system. Ensure that all housing components are aligned and securely fastened. Follow the manufacturer’s instructions for proper housing assembly, including the use of gaskets or seals to prevent lubricant leakage and contamination.
  7. Lubrication: Proper lubrication is essential for the smooth operation and longevity of the bevel gear system. Apply the recommended lubricant to the gears, bearings, and other moving parts according to the manufacturer’s specifications. Ensure that the lubricant used is compatible with the gear material, operating conditions, and environmental factors.
  8. Testing and Adjustment: After the installation is complete, perform a thorough system check. Rotate the shafts manually or using a suitable drive mechanism to ensure smooth gear operation, proper alignment, and absence of abnormal noise or vibration. Make any necessary adjustments, such as gear backlash or meshing depth, as per the manufacturer’s guidelines and based on the specific application requirements.

It’s important to note that the installation process may vary depending on the specific bevel gear system and application. Always refer to the manufacturer’s instructions and guidelines for the particular gear system you are working with to ensure proper installation and optimal performance.

In summary, installing a bevel gear system involves preparation, cleaning and inspection, shaft alignment, bearing installation, gear meshing, housing assembly, lubrication, and thorough testing and adjustment. Following proper installation procedures and adhering to manufacturer guidelines are essential to achieve efficient power transmission, smooth operation, and the desired performance from the bevel gear system.

bevel gear

Can bevel gears be used in both horizontal and vertical orientations?

Yes, bevel gears can be used in both horizontal and vertical orientations, although certain considerations should be taken into account for each orientation. Here’s a detailed explanation:

Bevel gears are versatile and can accommodate various shaft orientations, including horizontal and vertical arrangements. The suitability of bevel gears for a specific orientation depends on factors such as load distribution, lubrication, and potential effects of gravity. Here are some considerations for each orientation:

  • Horizontal Orientation: In horizontal applications, where the shafts are parallel to the ground, bevel gears can be used effectively. Proper lubrication is crucial to ensure adequate film formation and minimize friction and wear. Horizontal orientation typically allows for good load distribution among the gear teeth, promoting even wear and reducing the risk of localized stress concentrations. However, it is important to consider the effects of axial forces and thrust loads that may be present in the system and ensure that the gear design and bearings can handle these loads appropriately.
  • Vertical Orientation: When bevel gears are used in a vertical orientation, where the shafts are perpendicular to the ground, additional considerations come into play. Gravity can introduce new challenges, such as the potential for gear thrust loads, lubricant pooling, and inadequate load distribution. To address these challenges, steps can be taken, including incorporating thrust bearings or thrust plates to handle axial forces, optimizing gear design to ensure proper load sharing, and implementing suitable lubrication methods to prevent lubricant pooling and ensure consistent lubrication to all gear surfaces. Additionally, proper sealing measures may be necessary to prevent lubricant leakage in the vertical orientation.

Overall, by considering the specific requirements and challenges associated with each orientation, bevel gears can be successfully utilized in both horizontal and vertical arrangements. Careful attention to design, lubrication, load distribution, and thrust management can help ensure reliable and efficient operation in either orientation.

It is important to note that for certain extreme or specialized applications, additional considerations and modifications may be required to accommodate the specific demands of the gear system. Consulting with experienced engineers and considering application-specific factors will help determine the most suitable gear design and orientation for a given application.

bevel gear

How do you calculate the gear ratio of a bevel gear?

Calculating the gear ratio of a bevel gear involves determining the ratio between the number of teeth on the driving gear (pinion) and the driven gear (crown gear). Here’s a detailed explanation of how to calculate the gear ratio of a bevel gear:

The gear ratio is determined by the relationship between the number of teeth on the pinion and the crown gear. The gear ratio is defined as the ratio of the number of teeth on the driven gear (crown gear) to the number of teeth on the driving gear (pinion). It can be calculated using the following formula:

Gear Ratio = Number of Teeth on Crown Gear / Number of Teeth on Pinion Gear

For example, let’s consider a bevel gear system with a crown gear that has 40 teeth and a pinion gear with 10 teeth. The gear ratio can be calculated as follows:

Gear Ratio = 40 / 10 = 4

In this example, the gear ratio is 4:1, which means that for every four revolutions of the driving gear (pinion), the driven gear (crown gear) completes one revolution.

It’s important to note that the gear ratio can also be expressed as a decimal or a percentage. For the example above, the gear ratio can be expressed as 4 or 400%.

Calculating the gear ratio is essential for understanding the speed relationship and torque transmission between the driving and driven gears in a bevel gear system. The gear ratio determines the relative rotational speed and torque amplification or reduction between the gears.

It’s worth mentioning that the gear ratio calculation assumes ideal geometries and does not consider factors such as backlash, efficiency losses, or any other system-specific considerations. In practical applications, it’s advisable to consider these factors and consult gear manufacturers or engineers for more accurate calculations and gear selection.

In summary, the gear ratio of a bevel gear is determined by dividing the number of teeth on the crown gear by the number of teeth on the pinion gear. The gear ratio defines the speed and torque relationship between the driving and driven gears in a bevel gear system.

China supplier OEM Metal Carbon Steel/Stainless Steel/Aluminum Forging Bevel Gear with Machining supplier China supplier OEM Metal Carbon Steel/Stainless Steel/Aluminum Forging Bevel Gear with Machining supplier
editor by CX 2023-10-30

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spiral bevel gear

As one of the leading spiral bevel gear manufacturers, suppliers, and exporters of mechanical products, We offer spiral bevel gear and many other products.

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Manufacturer supplier exporter of spiral bevel gear.

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